CE Certificate Volute Dewatering Equipment with EU Standard for All Kinds of Sludge
Product Description
Product Overview
Innovative Sludge Treatment Solution
BOEEP's CE-certified Volute Dewatering Equipment represents a significant advancement in sludge treatment technology. Combining sludge concentration and dewatering in one compact unit, this system utilizes advanced screw press technology for optimal solid-liquid separation. Its unique design features fixed and movable rings that work in harmony around a central screw shaft, effectively processing various sludge types, including oily sludge. This versatility makes it an excellent choice for both municipal and industrial wastewater treatment applications.
High Efficiency and Environmental Sustainability
The Volute Dewatering Equipment is engineered with energy efficiency in mind. Operating at a slow rotation speed of 2-3 revolutions per minute, it minimizes power consumption while delivering reliable performance. The design not only reduces energy usage but also limits noise and vibration, creating a more comfortable environment for operators. Additionally, the system’s self-cleaning capability helps maintain operational efficiency by preventing blockages and reducing the need for frequent rinsing, further contributing to sustainable wastewater management.
Fully Automated and Low Maintenance
One of the standout features of this equipment is its fully automated operation, allowing it to start, run, and shut down without the need for manual oversight. The integrated control panel manages all functions, from sludge pumping to flocculant dosing and sludge cake discharge, ensuring seamless operation. This automation leads to significant labor savings and reduced downtime, enhancing overall productivity. With robust construction from stainless steel (SS304/SS316), the equipment is designed for longevity. Maintenance is minimal, requiring only periodic checks and replacements of the screw shaft and movable rings.
BOEEP's Volute Dewatering Equipment is your go-to solution for effective sludge treatment, combining efficiency, sustainability, and ease of use to improve your wastewater management processes.
Product Features
Screw Press Technology: Efficient sludge concentration and dewatering in one compact system.
Clog-Free Operation: Innovative design minimizes blockages, reducing maintenance needs.
Energy Efficiency: Low power consumption and minimal environmental impact.
Stainless Steel Construction: Built from SS304/SS316 for durability and corrosion resistance.
Automatic Control: Fully automated system for continuous 24/7 operation.
Self-Cleaning Functionality: Prevents clogging and reduces water usage.
Versatile Application: Suitable for industrial, municipal, and oily sludge treatment.
Compact Design: Integrated concentration and dewatering in a single, space-saving unit.
Principle of Dehydration
The volute dewatering equipment is a novel solid-liquid separation device that leverages the mechanical principles of a screw press. By harnessing the powerful extrusion pressure created through variations in the screw diameter, spacing, and the tight clearance between the movable and fixed rings, this equipment effectively achieves the dewatering of sludge.
This unique design departs from traditional sludge treatment approaches, offering a more efficient and technologically advanced solution. The strategic manipulation of the screw-based mechanism allows the volute dewatering equipment to extract water from the sludge, thereby concentrating the solid matter and reducing the overall volume of the waste stream.
The core innovation of the volute dewatering equipment lies in its ability to seamlessly integrate the sludge concentration and dewatering processes within a single, compact system. This integrated functionality streamlines the overall sludge treatment workflow, making the equipment a valuable asset in various wastewater treatment applications.
Adavantages
1. Clog-Free Operation
The Volute Dewatering Equipment features specially designed dynamic and static rings that effectively prevent clogging. This innovative design reduces the need for frequent water washing, alleviating the burden of internal circulation and solving the clogging issues associated with traditional dewatering devices. The result is a more reliable and efficient system for solid-liquid separation.
2. Continuous and Automatic Operation
This equipment is engineered for fully automated operation, handling tasks such as sludge pumping, flocculant addition, and sludge cake discharge without manual intervention. The seamless collaboration between the electrical cabinet, polymer feeder, and sludge feed pump ensures smooth operation. During the entire process, issues such as clogging or irregular filter performance are minimized, allowing for easy and convenient daily maintenance.
3. Cost Savings on Operations
The compact, all-in-one design of the Volute Dewatering Equipment leads to significant savings in operational costs. The low-speed screw press technology greatly reduces power consumption, while the clog-free functionality minimizes cleaning water requirements. With automatic operation, the reliance on manual labor is significantly decreased, further lowering operational expenses.
4. No Secondary Pollution
Operating at a screw shaft speed of just 2 to 3 revolutions per minute, this equipment produces minimal vibration and noise, contributing to a comfortable work environment. The self-cleaning capability means that only a small amount of water is needed for cleaning, effectively eliminating secondary pollution and enhancing sustainable wastewater management.
5. Flexible and Durable Frame
The design of the Volute Dewatering Equipment is notably flexible, as it uses mechanical extrusion for dewatering, eliminating the need for large drum frames. Constructed primarily from stainless steel (SS304 or SS316), the frame ensures longevity and durability, with only the screw shaft and movable rings requiring periodic replacement.
6. Reduced Engineering Investment
This equipment can thicken sludge directly from the aeration tank, negating the need for a separate thickening storage unit. This feature not only saves space in sewage treatment facilities but also lowers construction costs, making it an economically viable solution for wastewater treatment operations.
7.Enhanced Phosphorus Removal Functionality
Operating under aerobic conditions during sludge dewatering ensures that phosphorus in the sludge is not released under anoxic or anaerobic conditions. This significantly improves the phosphorus removal efficiency in wastewater treatment processes, contributing to better overall treatment outcomes.
8.Versatile Applications Across Industries
The Volute Dewatering Equipment is suitable for a wide range of industries, including municipal wastewater management, food and beverage processing, slaughtering, printing, petrochemicals, papermaking, tanning, and pharmaceuticals. Its innovative design allows for effective dewatering of various sludge types, including those with high or low density and especially oily sludge, making it an unbeatable choice for diverse applications.
Model Selection
Product Details
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FAQs
Q: What types of sludge can the Volute Dewatering Equipment handle?
A: The equipment is designed for various sludge types, including municipal, industrial, and oily sludge.
Q: Is it energy-efficient?
A: Yes, the equipment operates at a low rotational speed, reducing power consumption while maintaining high efficiency.
Q: How often does it need maintenance?
A: Thanks to the self-cleaning functionality, maintenance is minimal, with only periodic replacements of the screw shaft and rings required.